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Characterization of 3D printed micro-blades for cutting tissue-embedding material
Authors:
Saisneha Koppaka,
David Doan,
Wei Cai,
Wendy Gu,
Sindy K. Y. Tang
Abstract:
Cutting soft materials on the microscale has emerging applications in single-cell studies, tissue microdissection for organoid culture, drug screens, and other analyses. However, the cutting process is complex and remains incompletely understood. Furthermore, precise control over blade geometries, such as the blade tip radius, has been difficult to achieve. In this work, we use the Nanoscribe 3D p…
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Cutting soft materials on the microscale has emerging applications in single-cell studies, tissue microdissection for organoid culture, drug screens, and other analyses. However, the cutting process is complex and remains incompletely understood. Furthermore, precise control over blade geometries, such as the blade tip radius, has been difficult to achieve. In this work, we use the Nanoscribe 3D printer to precisely fabricate micro-blades (i.e., blades <1 mm in length) and blade grid geometries. This fabrication method enables a systematic study of the effect of blade geometry on the indentation cutting of paraffin wax, a common tissue-embedding material. First, we print straight micro-blades with tip radius ranging from ~100 nm to 10 um. The micro-blades are mounted in a custom nanoindentation setup to measure the cutting energy during indentation cutting of paraffin. Cutting energy, measured as the difference in dissipated energy between the first and second loading cycles, decreases as blade tip radius decreases, until ~357 nm when the cutting energy plateaus despite further decrease in tip radius. Second, we expand our method to blades printed in unconventional configurations, including parallel blade structures and blades arranged in a square grid. Under the conditions tested, the cutting energy scales approximately linearly with the total length of the blades comprising the blade structure. The experimental platform described can be extended to investigate other blade geometries and guide the design of microscale cutting of soft materials.
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Submitted 3 August, 2024;
originally announced August 2024.
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High Absorptivity Nanotextured Powders for Additive Manufacturing
Authors:
Ottman A. Tertuliano,
Philip J. DePond,
Andrew C. Lee,
Jiho Hong,
David Doan,
Luc Capaldi,
Mark Brongersma,
X. Wendy Gu,
Manyalibo J. Matthews,
Wei Cai,
Adrian J. Lew
Abstract:
The widespread application of metal additive manufacturing (AM) is limited by the ability to control the complex interactions between the energy source and the feedstock material. Here we develop a generalizable process to introduce nanoscale grooves to the surface of metal powders which increases the powder absorptivity by up to 70% during laser powder bed fusion. Absorptivity enhancements in cop…
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The widespread application of metal additive manufacturing (AM) is limited by the ability to control the complex interactions between the energy source and the feedstock material. Here we develop a generalizable process to introduce nanoscale grooves to the surface of metal powders which increases the powder absorptivity by up to 70% during laser powder bed fusion. Absorptivity enhancements in copper, copper-silver, and tungsten enables energy efficient manufacturing, with printing of pure copper at relative densities up to 92% using laser energy densities as low as 82 J/mm^3. Simulations show the enhanced powder absorptivity results from plasmon-enabled light concentration in nanoscale grooves combined with multiple scattering events. The approach taken here demonstrates a general method to enhance the absorptivity and printability of reflective and refractory metal powders by changing the surface morphology of the feedstock without altering its composition.
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Submitted 8 December, 2023;
originally announced December 2023.
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Evolution of seismic velocities in heavy oil sand reservoirs during thermal recovery process
Authors:
Jean-François Nauroy,
Dinh Hong Doan,
N. Guy,
Axelle Baroni,
Pierre Delage,
Marc Mainguy
Abstract:
In thermally enhanced recovery processes like cyclic steam stimulation (CSS) or steam assisted gravity drainage (SAGD), continuous steam injection entails changes in pore fluid, pore pressure and temperature in the rock reservoir, that are most often unconsolidated or weakly consolidated sandstones. This in turn increases or decreases the effective stresses and changes the elastic properties of th…
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In thermally enhanced recovery processes like cyclic steam stimulation (CSS) or steam assisted gravity drainage (SAGD), continuous steam injection entails changes in pore fluid, pore pressure and temperature in the rock reservoir, that are most often unconsolidated or weakly consolidated sandstones. This in turn increases or decreases the effective stresses and changes the elastic properties of the rocks. Thermally enhanced recovery processes give rise to complex couplings. Numerical simulations have been carried out on a case study so as to provide an estimation of the evolution of pressure, temperature, pore fluid saturation, stress and strain in any zone located around the injector and producer wells. The approach of Ciz and Shapiro (2007) - an extension of the poroelastic theory of Biot-Gassmann applied to rock filled elastic material - has been used to model the velocity dispersion in the oil sand mass under different conditions of temperature and stress. A good agreement has been found between these predictions and some laboratory velocity measurements carried out on samples of Canadian oil sand. Results appear to be useful to better interpret 4D seismic data in order to locate the steam chamber.
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Submitted 21 March, 2013;
originally announced March 2013.